NZI Porcelain Better?
No surprise here - yes, we contend that NZI porcelain products are the best available.
And we think the advantages of NZI porcelain justify our clients paying a small price premium.
Porcelain insulators in New Zealand are either made here, by NZI in Temuka, or are imported from China.
We're asking clients to look past today's spot price, to choose trusted NZI products which last the distance.
The purpose of this page is to assist Network Asset Managers & Procurement Staff within the 27 Networks to identify the advantages of specifying NZI-brand porcelain insulators:
1. NZI's Kakahu Blend
For at least the past 50 years, NZI insulators have been made using our own 'Kakahu Blend'. Kakahu is the valley 30km west of Temuka where we own an open-cast mine. The Kakahu Blend is a confidential mix of seven ingredients - clays, sands & mixing agents. They combine to create what Kiwis know is incredibly durable porcelain product. Linesmen taking down 60-year-old NZI insulators know this. NZI porcelain has genuine, trusted mechanical strength.
2. Lighter But Stronger
Like-for-like, a porcelain insulator made by NZI in Temuka is typically about 15% lighter than the import products currently on offer. This is an advantage for Asset Managers & Linesmen, striving to limit the weight of line hardware needing to be installed on overhead poles. NZI product is lighter yet stronger.
3. Tested at 7 Stages
Porcelain insulators made in Temuka are quality tested at seven specific stages throughout the manufacturing process, including a live HV flashover test and/or a mechanical strength test for each & every NZI insulator. NZI does have a reject rate, it's just that we weed them out before they reach the field. Can you confidently assume that the same testing regime is rigidly applied in other factories?
4. Quality System Operated with Expertise
NZI-brand insulators are milled, blunged, blended, filter pressed, pugged, matured, turned, dried, glazed, branded, fired, viewed, tested, assembled & inspected – by experienced practitioners, in South Canterbury. Every stage of the NZI manufacturing process is documented & quality controlled to a certified ISO9001 standard. The most recent ISO site audit was successfully completed February 2021. And we have half of NZI's staff with more than 10-years service, including ten in our 25-year club. Hundreds of years collective experience and expertise.
5. Chemical Consistency
Expertise however is no substitute for science. NZI has two staff fulltime in our lab – testing raw materials, recipe control, blend control, glazes, fired bodies & instrument calibration. Our recipes and procedures are maintained and audited with strict adherence to ISO9001, and our laboratory staff are fully trained in the specialist skills required to maintain the high quality standard we pride ourselves on. NZI porcelain is consistent because we are testing our own outputs, all day every day.
6. High Voltage Development Laboratory
NZ Insulators hosts an impressive German-built 300kV High Voltage Test Laboratory. This specialist rig allows us to develop new insulator designs, while performing in-house testing according to AS2497. Our trained personnel can use this specialist gear to perform diagnostics on a wide range of products.
7. 25 Year Replacement Warranty
We stand by our product, replacing any Temuka-made insulator that hasn't lasted the Network its expected life (conditions do apply). And with your support, we’ll be here in 25 years to have that discussion if needed. Please ask David, Chris or Ian to provide written detail of the NZI Warranty.
Supporting NZI will future-proof your choices. Our factory is a rare use-it-or-lose-it facility, and we think NZ's Electricity Networks will benefit greatly by retaining a local manufacturing capability. But to keep NZI in the game, we don't need encouragement, we need tangible support - purchase orders for stock products.
9. Short Runs
Keep New Zealand Insulators viable (by specifying NZI brand) and those small & often problematic project orders for specific insulators are available economically, at speed. Where offshore factories are interested only in mass production volumes, we thrive on short runs.
10. Safe Haven
Yes, imported insulator prices are low today, but only with the US$ cross rate so high, and only until Chinese companies are dominant enough to pass on (plus some) the escalating costs of their porcelain manufacturing. Fast forward five years - imported prices are unlikely to be so friendly. However NZI is not exposed to global currencies and NZI can act as a safe-haven price insurance policy for NZ Networks, well into the future.
Unlike some imported product (from countries seemingly allowed to do entirely as they choose) NZI the company & NZI the brand complies with all environmental, safety, employment & intellectual property regulations.
What's more, used NZI insulators can be recycled into new product. To evaluate this new NZI Recycling Service, download the Request Form by clicking here.